Charging iPhone

Charging iPhone

It’s a long time ago since I’ve bought MSI Wind netbook. I’m not using it very much, because I’ve bought new MacBook, but it doesn’t mater. have  two batteries for Wind, one small original 3-cell and one extra large, extra cheap 9-cell from eBay. The smaller one isn’t used too much, because it can power netbook only for 2 hours (bigger one 6 and more :-) ) . I’m very curious and I have Monome 128 and I hate it’s big ugly 12V power adapter, battery can be good choice, so I decided to open it. Spoiler: Battery remains usable even in netbook!! Video and howto after break!! If you like this idea, send link to this article to your favorite notebook manufacturer, maybe we can change actual state!!

BTW: If you like this hack, look at our iPhone controlled RC car :-)

Parts

USB female connector TYPE A (Sparkfun $1.25)

Volatage regulator 7805 (Sparkfun $1.25) or fancier and cooler 78SR Step-Down (Digikey $14.01) (thanks to Max via comments)

- wires, soldering station, hot glue etc. :-)

About & Howto

Opening of the battery case id pretty tough, I had to use even a knife :-) There is a lot of ICs in battery, more than I thought, but finding source of 12V power was pretty easy. Battery has even a lot of free space, good for us :-)

A lot of free space
Lots of free space

Because of lots of space, I decided to add USB charging capability (for iPhone etc.) At first, I had to decide where is the right place for connectors and cut the holes for them. Three pin connector is 12V supply (scheme is +-+, so you can’t plug it wrong way ;-) ).

Cutting MSI Wind Batery
Cutting holes
Ports fitted in place
Connectors on place

I found source of 12V and solder cabels on it. 5V for usb is regulated by 7805 from 12V.

MSI Wind battery PCB
12V (black – grounf, white – 12V)
7805 regulator
7805 regulator

7805 regulator was pretty hot, iPhone wants 500mA :-) We added small passive cooler, but it wasn’t as efficient as we thought. After pluging iPhone, temperature rised up to 120′C :-D We had to do better cooling = bigger passive. Second try cools it on 70′C. Good job!

First passive
First try of passive cooling
Improved Passive
Enhaced cooling 7805 on 70′C

Battery had holes in case, but they was covered by stickers. We decided to cut the sticker off for better cooling.

Holes for air circulation
Holes in battery case for better cooling

One more thing, close the case and it’s DONE!!! Looks like new :-)

Battery looks like new
Battery looks like new

Full charge of iPhone 3G tooks 2hours and 22minutes. I did graph of charging so you can compare it with charging from PC Wind baterry iPhone Charge Graph ;-) After full charge of iPhone still remains 50% of juice in Winds battery!! So you can charge twice :-) But I think it can be even better, if you do a more efficient PCB, 7805 wich we used has lots of temperature losts :-(

Charging iPhone
iPhone charging

Battery can power up Monome 128, which was original idea of hack :-)

Powering monome 128
Powering Monome 128

More photos on FLICKR.

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